ViaCon

Features of the ViaCon® Systems

  1. Detection of all typical defects with separate tolerance settings

  2. Inspection of 50,000 or more vias in one 8 inch sheet in about 10 seconds

  3. Via diameters range from 50 µm up to 5 mm

  4. Sheet thickness up to 500 µm

  5. Detection of "hidden" particles

  6. ViaCon® is no surface scanner

  7. ViaCon® is a backlight scanner

  8. Easy user interface (GUI)

  9. Visually guided analysis of defects

  10. Visual analysis of statistical data

  11. All ViaCon® Systems support worldwide

  12. Remote administration for best support

  13. Available as inline or stand-alone systems

 

Typical defects in punched ceramic sheets
Defect Cause(s)
missing via

- pin break
- layout data error
- punch tool problem
- PLC problem
- wrong machine or process set-up

 

completely or partly clogged vias
-remains, debris particles-

- worn punch pin / bushing
- wrong machine or process set-up
- dirt in the production process
- no optimal cleanroom conditions

 

wrong via size / diameter errors

- layout data error
- punch tool problem
- PLC problem

 

Bad via shape quality

- worn punch pin / bushing
- wrong machine or process set-up
- punch tool problem

 

Bad via position
-local misplacement of one vias-
-global offset of many vias-

- wrong machine or process set-up
- punch tool problem
- sheet distortion, warp or wrinkle
- unexpected sheet shrinking or expansion

 

wrong sheet size
ripped, torn or cracked sheet

- wrong sheet production
- handling or cleaning process error

 

 

 

Advantages of an early 100% defect detection

Bad products are sorted out

Computer aided defect analysis with statistics

Analysis and statistics of all inspected products

Repair (rework) support

Highly automated inspection, easy operation

No human influence

 

For more information, please contact us.  We are able to provide the product to meet exactly what you need.